Mitsubishi Motors has announced a significant expansion of a previous recall, now affecting more than 100,000 Outlander and Outlander PHEV SUVs. The issue centers on liftgate springs that are susceptible to corrosion, potentially leading to unexpected failure and an increased risk of injury.

Initially, a recall for this problem was issued in August 2025, limited to 91,697 Outlander SUVs in regions known for extensive road salt usage, often referred to as the 'salt belt region.' However, investigations prompted by a reported liftgate spring rupture outside these specific areas revealed that additional vehicles were affected. This led Mitsubishi to broaden the recall to include Outlanders in other states, covering models from 2014-2020 for the standard Outlander and 2018-2022 for the Outlander PHEV. The core problem is that saltwater can infiltrate and build up within the dust cap of the liftgate springs, causing corrosion and thinning of the cylinder wall, which can result in a sudden loss of spring pressure.

Addressing this critical safety concern, Mitsubishi confirmed four warranty claims related to these spring failures between November 2025 and February 2026. To resolve the defect, the manufacturer will replace both liftgate springs with newly designed components that offer enhanced corrosion resistance, ensuring greater durability and preventing future incidents. Owners of affected vehicles will be notified and can have the repair performed at no cost.

This proactive measure by Mitsubishi demonstrates a commitment to vehicle safety and customer well-being. By expanding the recall and providing a robust solution, the company is upholding its responsibility to address potential hazards, fostering trust and confidence among its consumers. Such actions are crucial in ensuring the safety of all road users and maintaining high standards in automotive manufacturing.